Resin Capsules

Name: Resin Capsules
Brand: DALTON MINES AND MINERALS PRIVATE LIMITED
Price: 38 INR
Availability: InStock

Price 38 INR/ Piece

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MOQ : 1000 Pieces

Resin Capsules Specification

Form
Solid capsule

Purity(%)
98%

Application
Rock anchoring, roof bolting, concrete reinforcement, mining and tunnelling

Density
1.60 Gram per cubic centimeter(g/cm3)

Chemical Composition
Polyester resin, hardener, fillers, accelerator

Hardness (%)
85-90% (Shore D)

Melting Point
110-130C

Surface Finish
Smooth, uniform

Usage & Applications
Securing bolts in mining and civil engineering

Water Absorption
Negligible

Product Type
Resin Capsule

Shape
Cylindrical capsules

Porosity
Non-porous

Dimensional Stability
Excellent under varying thermal and load conditions

Strength
High bond strength with rock and concrete substrates

Specific Gravity
1.6 0.1 g/cm

Thermal Conductivity
Low

Color
Transparent to light yellow

About Resin Capsules

BuildPlus+ Resin Cap contains high quality polyester resin and its catalyst inprecisely measured quantities. It is inserted into the anchor hole and getsruptured with the rotation of the bolt during the installation. The rotatingbolt during insertion, forces resin and catalyst to come in contact, ensuringhomogeneous mixing of the catalyst and the resin. The homogenous mix fills theannular space between the bolt and the bore-hole, and holds the bolt firmly andpermanently.

Versatile Anchoring Applications

Our resin capsules are ideal for a wide range of heavy-duty anchoring needs, including rock anchoring, roof bolting, and concrete reinforcement. Their high tensile and bonding strength make them suitable for mining, tunneling, and major civil engineering works. The products adaptable design ensures compatibility with custom anchoring requirements.

Reliable Strength and Performance

Manufactured with high-purity polyester resin and specialized additives, the capsules provide up to 25 MPa tensile strength. Fast-setting times and excellent dimensional stability ensure secure bonds even under varying thermal and load conditions, making them dependable for structural support and safety.

Safe and Efficient Handling

The capsules are non-hazardous when used and stored correctly. With vacuum-sealed packaging and a shelf life of up to 12 months, they assure safety and consistent performance. Simple mechanical mixing within the anchor hole activates the resin, promoting easy installation and reduced application time.

FAQs of Resin Capsules:

Q: How are resin capsules installed for anchoring applications?

A: Resin capsules are placed into a pre-drilled anchor hole, where a bolt or rebar is inserted. Mechanical mixing occurs as the bolt twists through the capsule, rupturing it and thoroughly blending the contents. The resin then cures in 13 minutes, securely bonding the bolt to the substrate.

Q: What are the available sizes and can they be customized?

A: Standard diameters are 18 mm and 22 mm, with lengths of 180 mm, 250 mm, and 300 mm. Custom dimensions can be manufactured to suit specific project requirements, ensuring compatibility with various anchor designs and hole sizes.

Q: What storage conditions are required to maintain product quality?

A: The capsules should be stored in a cool, dry, and shaded area. Maintaining these conditions helps preserve their shelf life, which is 12 months from the date of manufacture. Avoid exposure to direct sunlight and extreme temperatures during storage.

Q: Where are these resin capsules typically used?

A: They are commonly applied in mining, tunneling, civil engineering, and construction sectors, especially for securing bolts in rock and concrete, roof support, and structural reinforcement. Their high bond strength makes them suitable for heavy load applications.

Q: What benefits do these resin capsules offer over traditional anchoring methods?

A: They provide rapid setting, excellent mechanical strength, superior bonding with rock and concrete, and quick installation. The capsules also exhibit low porosity, good thermal stability, and negligible water absorption, contributing to long-lasting anchorage.

Q: What is the chemical composition and is it safe to handle?

A: Each capsule contains polyester resin, hardener, fillers, and accelerator in a solid, pre-measured form. The product is classified as non-hazardous when handled properly, following standard safety guidelines.

Q: What process ensures the high bond strength of these capsules?

A: The mechanical mixing of resin and hardener upon bolt insertion creates an optimal chemical reaction, leading to a robust, uniform bond with the substrate. Precise formulation and consistent dimensions further enhance anchoring performance.

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